TDS-980 Bead Winding System

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[TDS-840] [TDS-860] [TDS-980] [SWS-Thousand Series Step Saver System] [SWS-1000] [SWS-2000] [SWS-4000]
[SWS-6000] [Festoonless] [Phase V]

TDS-980 BEAD WINDING SYSTEM

The TDS-980 is designed to be an economical and versatile bead winder capable of producing a wide range of weftless (ribbon) bead diameters. Its modular construction makes it ideal for a stand-alone replacement of your existing weftless winder as well as an integral part of a whole new bead system. The TDS-980 capabilities include :

Nominal Bead Range -Either 4"to 30" (100 -762mm) or 30" to 60" (762 -1524mm).

Maximum Ribbon Width of 1.25" (31.75mm)

Programmable Bead Overlap Length

Single, Dual, Triple or Quad Bead Production

The TDS-980 System offers the following features and benefits:

FEATURES

BENEFITS

Single Operator Control

Wide Bead Diameter Range

Integrated Line Control

Multi Bead Recipe Storage

Automatic Bead Eject

Simple Machine Set-up

Radial Expand Former

High Bead Productivity

Minimal Manpower Requirement

Production Flexibility

Controlled Process

Reduced Downtime

Continuous Production

Reduced Downtime

Multi Size Bead Diameters

Reduced Bead Cost

Developed for continuous production of high quality beads, low operator involvement and speed of changeover, the Bartell TDS-980 uses state-of-the-art technology to meet today's challenges.

The TDS-980 System consists of the following:

A TDS-980 Bead Winder automatically produces either 1,2,3 or 4 weftless beads per machine cycle. The winder is complete with a servo driven former assembly for precise speed and position control and a Programmable Logic Controller (PLC) for control of the automatic cycle.

A pneumatic festoon unit interfaces the stop/start action of the winder with the more constant insulating process of the extruder. The pneumatic festoon uses a cable cylinder to pretension the wires. The lower sheave assembly travels up and down the masts using linear guide rails. A transducer on the festoon mast controls the wire tension and safely stops the winder. Another unique feature is that by raising the lower sheave assembly, the top sheave assembly may be released from its safety latch for easy string-up at floor level

A Bartell/RMS Cold Feed Plastiscrew Extruder complete with Temperature control Units and the Bartell 5601 insulating head.

Let-Off Equipment consisting of up to 24 Heavy Duty Let-Off Stands, a multi-station gathering rail and a guide roll stand.

Integrated Control System, including PLC and Servo system drives and motors, for automatic control of the process

Operator Interface Terminal containing menu screens, run screens, manual screens and diagnostic screens.

We strongly recommend as original equipment, electrically interlocked perimeter guarding designed and integrated by Bartell.

Our machines are designed to meet government and industry standards around the world.

OPTIONS:

Single, Dual, Triple or Quad Bead Tooling

Automatic Bead Transfer Systems

Bead Storage system

Wire Pre Heater

FEATURES	BENEFITS
Single Operator Control Wide Bead Diameter Range Integrated Line Control Multi Bead Recipe Storage Automatic Bead Eject Simple Machine Set-up Radial Expand Former High Bead Productivity	Minimal Manpower Requirement Production Flexibility Controlled Process Reduced Downtime Continuous Production Reduced Downtime Multi Size Bead Diameters Reduced Bead Cost