TDS-860 Bead Winding System

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[TDS-840] [TDS-860] [TDS-980] [SWS-Thousand Series Step Saver System] [SWS-1000] [SWS-2000] [SWS-4000]
[SWS-6000] [Festoonless] [Phase V]

TDS-860 BEAD WINDING SYSTEM

The TDS-860 Beadmaster Weftless Bead System designed for high production requirements for weftless (ribbon) passenger beads. The TDS-860 capabilities include:

Nominal Bead Range - 10" - 25" (250 - 635mm)

Maximum Ribbon Width of 1.25" (31.75mm)

Programmable Bead Overlap Length

Single, Dual, Triple or Quad Bead Production

The TDS-860 System offers the following features and benefits:

FEATURES

BENEFITS

Single Operator Control

Integrated Line Control

Multi Bead Recipe Storage

Automatic Bead Eject

Simple Machine Set-up

Radial Expand Former

360 Degree Collapse Former

System Diagnostics

High Bead Productivity

Minimal Manpower Requirement

Controlled Process

Reduced Downtime

Continuous Production

Reduced Downtime

Multi Size Bead Diameters

Round Beads

Reduced Downtime

Reduced Bead Cost

Developed for continuous production of high quality beads, low operator involvement and speed of changeover, the Bartell Beadmaster uses state-of-the-art technology to answer today's problems.

To assure that changeover and set-up times are minimal, multiple bead profiles and machine set positions can be stored in the Beadmaster's memory.

The machine is capable of producing single, dual, triple, or quad quantity beads dependent upon bead profile and type of ribbon slitter fitted. All formers have 360º collapse and pneumatic grip features making bead ejection simple and positive.

The TDS-860 System consists of the following:

A TDS-860 Bead Winder automatically produces either 1,2,3 or 4 weftless beads per machine cycle. The winder is complete with a servo driven former assembly for precise speed and position control and a Programmable Logic Controller (PLC) for control of the automatic cycle. The winder can automatically load finished beads onto the optional Bead Handling and Storage device.

A pneumatic festoon unit interfaces the stop/start action of the winder with the more constant insulating process of the extruder. The pneumatic festoon uses a cable cylinder to pretension the wires. The lower sheave assembly travels up and down the masts using linear guide rails. A transducer on the festoon mast controls the wire tension and safely stops the winder. Another unique feature is that by raising the lower sheave assembly, the top sheave assembly may be released from its safety latch for easy string-up at floor level

A Bartell/RMS Cold Feed Plastiscrew Extruder complete with Temperature control Units and the Bartell 5601 insulating head.

Let-Off Equipment consisting of up to 24 Heavy Duty Let-Off Stands, a multi-station gathering rail and a guide roll stand.

Integrated Control System, including PLC and Servo system drives and motors, for automatic control of the process

Operator Interface Terminal containing menu screens, run screens, manual screens and diagnostic screens.

We strongly recommend as original equipment, electrically interlocked perimeter guarding designed and integrated by Bartell.

Our machines are designed to meet government and industry standards around the world.

OPTIONS:

Single, Dual, Triple or Quad Bead Tooling

Automatic Bead Handling Systems

Bead Storage Systems

Wire Pre Heater

FEATURES	BENEFITS
Single Operator Control Integrated Line Control Multi Bead Recipe Storage Automatic Bead Eject Simple Machine Set-up Radial Expand Former 360 Degree Collapse Former System Diagnostics High Bead Productivity	Minimal Manpower Requirement Controlled Process Reduced Downtime Continuous Production Reduced Downtime Multi Size Bead Diameters Round Beads Reduced Downtime Reduced Bead Cost