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[TIRE BEAD WINDING SYSTEMS MAIN PAGE]
[TDS-840] [TDS-860]
[TDS-980] [SWS-Thousand
Series Step Saver System] [SWS-1000] [SWS-2000] [SWS-4000]
TDS-840 BEAD WINDING SYSTEM
The TDS-840 Weftless Bead Building Machine is designed to build a variety of weftless (ribbon) tire beads, including industrial, passenger, truck, and rear farm. The TDS-840 capabilities include:
The TDS-840 System offers the following features and benefits:
- Nominal Bead Range - 4" - 48" (101 - 1219mm)
- Maximum Ribbon Width of 1.25" (31.75mm)
- Programmable Bead Overlap Length
- Single, Dual ,Triple or Quad Bead Production
FEATURES
BENEFITS
- Single Operator Control
- Wide Bead Diameter Range
- Integrated Line Control
- Multi Bead Recipe Storage
- Automatic Bead Eject
- Simple Machine Set-up
- Radial Expand Former
- System Diagnostics
- High Bead Productivity
- Minimal Manpower Requirement
- Production Flexibility
- Controlled Process
- Reduced Downtime
- Continuous Production
- Reduced Downtime
- Multi Size Bead Diameters
- Reduced Downtime
- Reduced Bead Cost
Ease of operation and set-up were the main design criteria which resulted in more efficient former changeover; power assisted wire advance setting; and a wide range collapse former for positive bead ejection.
Formers have been designed to allow 300 degree peripheral collapse permitting easy bead removal and are adjustable up to 1.0" (25mm) on diameter. Use of a dual, triple, or quad bead slitter makes this machine not only adaptable in its output range, but also highly productive.
The TDS-840 System consists of the following:
A TDS-840 Bead Winder automatically produces either 1,2,3 or 4 weftless beads per machine cycle. The winder is complete with a servo driven former assembly for precise speed and position control and a Programmable Logic Controller (PLC) for control of the automatic cycle.
A pneumatic festoon unit interfaces the stop/start action of the winder with the more constant insulating process of the extruder. The pneumatic festoon uses a cable cylinder to pretension the wires. The lower sheave assembly travels up and down the masts using linear guide rails. A transducer on the festoon mast controls the wire tension and safely stops the winder. Another unique feature is that by raising the lower sheave assembly, the top sheave assembly may be released from its safety latch for easy string-up at floor level
A Bartell/RMS Cold Feed Plastiscrew Extruder complete with Temperature control Units and the Bartell 5601 insulating head.
Let-Off Equipment consisting of up to 24 Heavy Duty Let-Off Stands, a multi-station gathering rail and a guide roll stand.
Integrated Control System, including PLC and Servo system drives and motors, for automatic control of the process
Operator Interface Terminal containing menu screens, run screens, manual screens and diagnostic screens.
We strongly recommend as original equipment, electrically interlocked perimeter guarding designed and integrated by Bartell.
Our machines are designed to meet government and industry standards around the world.
OPTIONS:
- Single, Dual, Triple or Quad Bead Tooling
- Automatic Bead Transfer Systems
- Bead Storage system
- Wire Pre Heater
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