|
|
[TIRE BEAD WINDING SYSTEMS MAIN PAGE]
[TDS-840] [TDS-860]
[TDS-980] [SWS-Thousand
Series Step Saver System] [SWS-1000] [SWS-2000] [SWS-4000]
SWS-4000 BEAD WINDING SYSTEM
The Bartell SWS-4000 Single Wire Bead Winding System is a complete bead line capable of producing four flat or taper base, single wire beads simultaneously. The SWS-4000 capabilities include:The SWS-4000 System offers the following features and benefits:
- Nominal Bead Range 16" - 25" (392 - 635mm)
- 0 Degree Through 15 Degree Bead Base
- Single or Multi-Point Crossover
- Extruder Speed Control
- The World Leader In Truck Bead Productivity
FEATURES
BENEFITS
- Single Operator Control
- Multi Bead Production
- Integrated Line Control
- Multi Bead Recipe Storage
- Automatic Unload
- Simple Machine Set-up
- System Diagnostics
- Radial Expand Former
- Precision Wire Pre-Cast System
- Minimal Manpower Requirement
- Reduced Bead Cost
- Controlled Process
- Reduced Downtime
- Continuous Production
- Reduced Downtime
- Reduced Downtime
- Multi Size Bead Diameters
- Improved Product Quality
Designed for high volume production of single wire hexagonal section truck beads, the SWS-4000 breaks the traditional cost barriers associated with hexagonal bead output.
The system is controlled via a powerful software program capable of integrating the synchronized operation of the five axis Servo System which drives the winder, pay-on head, head height, accumulator and the optional servo driven former expand/collapse function. Machine parameters are digitally monitored and controlled via a Programmable Logic Controller (PLC) and a menu driven touch screen operation so at each stage the operator is guided to obtain the desired machine operation.
The SWS-4000 System consists of the following:
A SWS-4000 Bead Winder, automatically producing four single wire beads per machine cycle. The winder is complete with a servo driven former assembly for precise speed and position control, a servo driven pay-on head, a servo driven head height adjust assembly and an optional servo driven former expand/collapse feature. The SWS-4000 uses an adjustable radially expanding former design and an automatic bead unloader that deposits the finished beads onto the four arm carousel. The carousel allows for the temporary storage of beads.
A Serpentine Festoon that is servo driven. The position and speed of the festoon is precisely controlled by the system PLC/Servo system to match the winder speed. The serpentine festoon design allows for independent speeds of each of the four wire paths.
A Bartell/RMS Cold Feed Plastiscrew Extruder complete with Temperature Control Units and the Bartell 5601 insulating head or the optional pressure control head.
Let-Off Equipment consisting of four Heavy Duty Let-Off Stands, a four station gathering rail and a guide roll stand.
Integrated Control System, including PLC and Servo system drives and motors, for automatic control of the process
Operator Interface Terminal containing menu screens, run screens, manual screens and diagnostic screens.
We strongly recommend as original equipment, electrically interlocked perimeter guarding designed and integrated by Bartell.
Our machines are designed to meet government and industry standards around the world.
The Bartell SWS-4000 is a tried and tested machine capable of placing at the tire designer's disposal a single wire hexagonal bead with enhanced uniformity and reduced bead weight properties.
OPTIONS:
- Former Gripper Stitch
- Automatic Bead Transfer Systems
- Bead Storage Systems
- Extruder Pressure Control
- Wire Pre Heater
- Automatic Bead Crimping System
- Servo former expand/collapse system
Home | Contact Us | About Us | Products, Services, & Capabilities | Related Sites | Order Tracking
Copyright © 2002 Bartell Machinery Systems, L.L.C.
All rights reserved.