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[TIRE BEAD WINDING SYSTEMS MAIN PAGE]
[TDS-840] [TDS-860]
[TDS-980] [SWS-Thousand
Series Step Saver System] [SWS-1000] [SWS-2000] [SWS-4000]
SWS-2000 BEAD WINDING SYSTEM
The Bartell SWS-2000 Single Wire Bead Winding System is a complete bead line capable of producing two flat or taper base, single-wire hexagonal or square section beads simultaneously. The SWS-2000 capabilities include:The SWS-2000 System offers the following features and benefits:
- Nominal Bead Range- 13" - 25" (330 - 635mm)
- 0 Degree Through 15 Degree Bead Base
- Single or Multi Point Crossover
- Extruder Speed Control
- High Productivity
FEATURES
BENEFITS
- Single Operator Control
- Hexagonal Section Beads
- Integrated Line Control
- Multi Bead Recipe Storage
- Automatic Unload
- Simple Machine Set-up
- Radial Expand Former
- System Diagnostics
- Multi Bead Productivity
- Precision Wire Pre-Cast system
- Minimal Manpower Requirement
- Product Flexibility
- Controlled Process
- Reduced Downtime
- Continuous Production
- Reduced Downtime
- Multi Size Bead Diameters
- Reduced Downtime
- Reduced Bead Cost
- Improved Product Quality
The system is controlled via a powerful software program capable of integrating the synchronized operation of the four axis Servo System which drives the winder, pay-on head, height adjust, and the optional servo-driven former expand/collapse feature. Machine parameters are digitally monitored and controlled via a Programmable Logic Controller (PLC) and a menu driven touch screen so that at each stage the operator is guided to obtain the desired machine operation.
The SWS-2000 System consists of the following:
A SWS-2000 Bead Winder, automatically producing two single wire beads per machine cycle. The winder is complete with a servo driven former assembly for precise speed and position control, a servo driven pay-on head, a servo driven head height adjust assembly and an optional servo driven former expand/collapse feature. The SWS-2000 uses an adjustable radially expanding former design which automatically deposits the finished beads into a chute.
Two Patented Single Wire Pneumatic Festoon units that interfaces the stop/start actions of the winder to the constant speed of the extrusion process. Each festoon assembly consists of a water cooled "pull-off" drum with offset guide sheaves. The drum is positioned above the offset guide sheaves to allow the insulated wire to maintain even spacing as it is wound around the pull drum. Between the drum and guide sheaves is the "pre-cast" unit used to preform the insulated wire so that its natural form matches the bead diameter being produced. Each pneumatic festoon uses a cable cylinder to pretension the wires. The lower sheave assembly travels up and down the masts using linear guide rails. A Linear Transducer on the festoon mast controls the pull drum speed and safely stops the winder. Another unique feature is that by raising the lower sheave assembly, the top sheave assembly may be released from its safety latch and lowered to enable easy string-up at floor level.
A Bartell/RMS Cold Feed Plastiscrew Extruder complete with Temperature control Units and the Bartell 5601 insulating head.
Let-Off Equipment consisting of two Heavy Duty Let-Off Stands, a two-station gathering rail and a guide roll stand.
Integrated Control System, including PLC and Servo system drives and motors, for automatic control of the process
Operator Interface Terminal containing menu screens, run screens, manual screens and diagnostic screens.
We strongly recommend as original equipment, electrically interlocked perimeter guarding designed and integrated by Bartell.
Our machines are designed to meet government and industry standards around the world.
OPTIONS:
- Former Gripper Stitch
- Square cross- section bead production
- Former Designs for multi size bead diameters
- Automatic Bead Transfer Systems
- Bead Storage system
- Extruder Pressure Control
- Servo former expand/collapse system
- Wire Pre Heater
- Automatic Bead Crimping System
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