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[TIRE BEAD WINDING SYSTEMS MAIN PAGE]
[TDS-840] [TDS-860]
[TDS-980] [SWS-Thousand
Series Step Saver System] [SWS-1000] [SWS-2000] [SWS-4000]
SWS-1000 BEAD WINDING SYSTEM
The Bartell SWS-1000 Single Wire Bead Winding System is a complete bead line capable of producing one flat or taper base, single-wire hexagonal or square section bead per machine cycle. The SWS-1000 capabilities include:
- Nominal Bead Range 13" - 25" (330 - 635mm)
- 0 Degree Through 15 Degree Bead Base
- Single or Multi-Point Crossover
- Extruder Speed Control
- The Finest Single Wire Path Bead Machine In The World
The SWS-1000 System offers the following features and benefits:
FEATURES BENEFITS
- Single Operator Control
- Hexagonal Section Beads
- Integrated Line Control
- Multi Bead Recipe Storage
- Automatic Unload
- Simple Machine Set-up
- System Diagnostics
- Radial Expand Former
- Precision Wire Pre-Cast System
- Low Manpower Requirement
- Product Flexibility
- Controlled Process
- Reduced Downtime
- Continuous Production
- Reduced Downtime
- Reduced Downtime
- Multi Size Bead Diameters
- Improved product quality
The system is controlled via a powerful software program capable of integrating the synchronized operation of the four axis Servo System which drives the winder, pay-on head, height adjust, and optional servo-driven former expand/collapse feature. Machine parameters are digitally monitored and controlled via a Programmable Logic Controller (PLC) and a menu driven touch screen so that at each stage the operator is guided to obtain the desired machine operation.
The SWS-1000 System consists of the following:
A SWS-1000 Bead Winder, automatically producing one single wire bead per machine cycle. The winder is complete with a servo driven former assembly for precise speed and position control, a servo driven pay-on head, a servo driven head height adjust assembly and an optional servo driven former expand/collapse feature. The SWS-1000 uses an adjustable radially expanding former design and a pneumatic unloader which automatically deposits the finished bead into a chute.
A Patented Single Wire Pneumatic Festoon unit that interfaces the stop/start actions of the winder to the constant speed of the extrusion process. The festoon assembly consists of a water cooled "pull-off" drum with offset guide sheaves. The drum is positioned above the offset guide sheaves to allow the insulated wire to maintain even spacing as it is wound around the pull drum. Between the drum and guide sheaves is the "pre-cast" unit used to preform the insulated wire so that its natural form matches the bead diameter being produced.The pneumatic festoon uses a cable cylinder to pretension the wires. The lower sheave assembly travels up and down the masts using linear guide rails. A Linear Transducer on the festoon mast controls the pull drum speed and safely stops the winder. Another unique feature is that by raising the lower sheave assembly, the top sheave assembly may be released from its safety latch and lowered to enable easy string-up at floor level.
A Bartell/RMS Cold Feed Plastiscrew Extruder complete with Temperature control Units and the Bartell 5601 insulating head.
Let-Off Equipment consisting of one Heavy Duty Let-Off Stand, a gathering rail and a guide roll stand.
Integrated Control System, including PLC and Servo system drives and motors, for automatic control of the process.
Operator Interface Terminal containing menu screens, run screens, manual screens and diagnostic screens.
We strongly recommend as original equipment, electrically interlocked perimeter guarding designed and integrated by Bartell.
Our machines are designed to meet government and industry standards around the world.
OPTIONS:
- Former Gripper Stitch
- Square cross- section bead production
- Former Designs for multi size bead diameters
- Automatic Bead Transfer Systems
- Bead Storage system
- Extruder Pressure Control
- Servo former expand/collapse system
- Wire Pre Heater
- Automatic Bead Crimping System
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