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SWS-THOUSAND SERIES STEP SAVER SYSTEM

Bartell is pleased to announce a completely new bead manufacturing product line for the tire industry, the SWS-THOUSAND SERIES STEP SAVER SYSTEM.  Utilizing state of the art technology, the System solves the high variation/low volume productivity riddle by enabling tire manufacturers to easily and rapidly switch from manufacturing one bead diameter or profile to another in seconds.

Backed by Bartell's world class quality and 24/7 parts and service availability, the System is the ultimate answer to exceptional productivity in the high variation world that is tire manufacturing today.

Solve the high variation/low volume productivity riddle with the STEP SAVER SYSTEM from Bartell

Bead Winder
FEATURES	BENEFITS	VALUE
Two diameters/bead profiles on one former	Automatic size change between two dimension	Produces more beads Eliminates change-over time Removes operator error Improved bead quality, right the first time Increased machine uptime
Truck or passenger beads	Flexibility of production	Produces more beads per hour
Flat or taper-based on one former	Flexibility of production	Produces more beads per hour
Servo-actuated wire advance	S-curve accel reduces tension spikes Pay-on wheels "retract" at the turn-around points to eliminate scraping against the former Minimizes wire pull-out from the advance grippers	Higher quality beads due to more constant wire tension Reduced maintenance cost Produces more beads per hour
Wire keeper on entrance sheaves	Helps eliminate wires jumping out of the sheaves	Produces more beads per hour
Individual wire pull-out sensing	Better troubleshooting and maintenance	Reduced maintenance
Increased wire advance gripper force	Fewer pull-out's, better uptime	Produces more beads per hour
Hinged guide chute assembly	Prevents damage and improves accuracy	Reduces product damage, which enables more beads to be produced

 

Unloader Assembly
FEATURES	BENEFITS	VALUE
Automatic home-positioning	Eliminates an operator task	Increases operator efficiency
Automatic "grip" size adjustment	Reduced change-over time	Enables the production of more beads per hour
Can unload to chute or carousel	Flexibility of production	Reduced installation time
Servo-driven actuation	Better accuracy of position Smoother accel and decel of move Better reliability	Less product damage Less maintenance
Position accuracy	Arm storage of up to 4 beads per cycle per arm	Reduces labor necessary to unload machine
Smooth accel/decel of movement	Bead stability during move	Reduces possibility of product damage
"Bolt-together" design	Assured alignment	Reduced installation time

Bartell Machinery Systems L.L.C. 6321 Elmer Hill Road Rome, New York 13440-9326-U.S.A. 315-336-7600 Fax 315-336-0947 Email: sales @bartellmachinery.com www.bartellmachinery.com

Bartell Machinery Systems Limited 1 Pearson Road, Central Park Telford TF2 9TX - England 44-1-952-201 291 Fax 44-1-952-201 083 Email: sales @bartellmachinery.co.uk

 

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