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[TIRE BEAD WINDING SYSTEMS MAIN PAGE]
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PHASE V BEAD WINDING SYSTEM
The Bartell PHASE V Single Wire Bead Winding System is a complete bead line capable of producing one flat or taper base, single-wire hexagonal bead per machine cycle. The PHASE V machine capabilities include:
The Phase V System offers the following features and benefits:
- Nominal Bead Range- 13" - 26" (330 - 660mm)
- 0 Degree Through 15 Degree Bead Base
- Extruder Speed Control
- Authentic Time-Tested Proven Design
FEATURES
BENEFITS
- Single Operator Control
- Adjustable Land Width Formers
- Integrated Line Control
- Multi Bead Recipe Storage
- Automatic Unload
- Simple Machine Set-up
- System Diagnostics
- Precision Wire Pre-Cast System
- Low Manpower Requirement
- Product Flexibility
- Controlled Process
- Reduced Downtime
- Continuous Production
- Reduced Downtime
- Reduced Downtime
- Improved Product Quality
The system is controlled via a powerful software program capable of integrating the synchronized operation of the two axis Servo System which drives the winder and pay-on head. Machine parameters are digitally monitored and controlled via a Programmable Logic Controller (PLC) and a menu driven touch screen so that at each stage the operator is guided to obtain the desired machine operation.
The Phase V System consists of the following:
A Phase V Hexagonal Bead Winder, automatically producing one single wire bead per machine cycle. The winder is complete with a servo driven former assembly for precise speed and position control and a servo driven pay-on head. The Phase V uses a fixed diameter, adjustable land width former which automatically deposits the finished bead into a chute.
A Patented Single Wire Pneumatic Festoon unit that interfaces the stop/start actions of the winder to the constant speed of the extrusion process. The festoon assembly consists of a water cooled "pull-off" drum with offset guide sheaves. The drum is positioned above the offset guide sheaves to allow the insulated wire to maintain even spacing as it is wound around the pull drum. Between the drum and guide sheaves is the "pre-cast" unit used to preform the insulated wire so that its natural form matches the bead diameter being produced. The pneumatic festoon uses a cable cylinder to pretension the wires. The lower sheave assembly travels up and down the masts using linear guide rails. A Linear Transducer on the festoon mast controls the pull drum speed and safely stops the winder. Another unique feature is that by raising the lower sheave assembly, the top sheave assembly may be released from its safety latch and lowered to enable easy string-up at floor level.
A Bartell/RMS Cold Feed Plastiscrew Extruder complete with Temperature control Units and the Bartell 5601 insulating head.
Let-Off Equipment consisting of one Heavy Duty Let-Off Stand, a gathering rail and a guide roll stand.
Integrated Control System, including PLC and Servo system drives and motors, for automatic control of the process
Operator Interface Terminal containing menu screens, run screens, manual screens and diagnostic screens.
We strongly recommend as original equipment, electrically interlocked perimeter guarding designed and integrated by Bartell.
Our machines are designed to meet government and industry standards around the world.
OPTIONS:
- Automatic Bead Transfer Systems
- Bead Storage system
- Extruder Pressure Control
- Wire Pre Heater
- Automatic Bead Crimping Systems
- Former Quick Change System
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