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[TIRE BEAD WINDING SYSTEMS MAIN PAGE]
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MODULAR FESTOONLESS BEAD WINDING SYSTEM
The Bartell Modular Festoonless Bead Winding System is a fully automatic bead building machine designed to simultaneously produce 1, 2, 3, 4, 5 or 6 single wire, hexagonal or square section, beads. The system’s modular design allows for production capacity to be easily increased for a relatively low investment. The Modular Festoonless machine capabilities include:
The Modular Festoonless System offers the following features and benefits:
- Nominal Bead Range 13" - 25" (330 - 635mm)
- 0 Degree Through 15 Degree Bead Base
- Single or Multi-Point Crossover
- Extruder Speed Control
- The World’s Most Versatile Bead Production System
FEATURES
BENEFITS
- Single Operator Control
- Hexagonal Section Beads
- Integrated Line Control
- Multi Bead Recipe Storage
- Automatic Unload
- Simple Machine Set-up
- Radial Expand Former
- Expandable Productivity
- System Diagnostics
- Reduced Foot Print Required
- Precision Wire Pre-Cast System
- Minimal Manpower Requirement
- Product Flexibility
- Controlled Process
- Reduced Downtime
- Continuous Production
- Reduced Downtime
- Multi Size Bead Diameters
- Future Capacity Increases
- Reduced Downtime
- Factory Space Efficiency
- Improved Product Quality
The system is controlled via a powerful software program capable of integrating the synchronized operation of the four axis Servo System which drives the winder, pay-on head, height adjust, and optional servo-driven former expand/collapse feature. Machine parameters are digitally monitored and controlled via a Programmable Logic Controller (PLC) and a menu driven touch screen so that at each stage the operator is guided to obtain the desired machine operation.
The Modular Festoonless System consists of the following:
A Modular Bead Winder, constructed from a machined, fabricated steel body, housing both the former and pay-on drive motors.
A pneumatically actuated auto bead unloading system removes each bead set, while maintaining the same spacing and deposits them into a bead collector chute. Beads may also be unloaded onto an optional bead storage carousel.
A cold feed, plastiscrew extruder controlled by a electrical drive system, fitted with a custom head design that provides a consistent insulated wire diameter.
Driven Let-Off equipment, comprised of power driven heavy duty let-off stands suitable for handling 1,000 lb. reels of bead wire. Each let-off is driven by a drive and motor control system capable of accelerating the bead wire reels to match the winder speed.
Electric control cabinet containing a PLC and servo system.
We strongly recommend as original equipment, electrically interlocked perimeter guarding designed and integrated by Bartell.
Our machines are designed to meet government and industry standards around the world.
The Modular Festoonless Bead Winding System is designed to provide Customers with a high value solution to bead building. The machine is designed to build one bead at a time, but can be upgraded to 2, 3, 4, 5 or 6 wires over time to increase productivity without having to purchase an additional new machine. To upgrade the machine to more wires, the Customer would purchase 1, 2, 3, 4 or 5 additional driven let-offs, sheaves for the guide roll stand and spreader, new dies and baffles for the extruder, pay-on head, cutter and wire advance assemblies, new unloader fingers and new former shoes.
OPTIONS:
- Former Gripper Stitch
- Square cross- section bead
- Former Designs for multi size bead diameters
- Automatic Bead Transfer Systems
- Bead Storage system
- Extruder Pressure Control
- Servo former expand/collapse system
- Wire Pre Heater
- Automatic Bead Crimping System
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